Travelodge, Loughton - Barnes Construction

RC Frame Travelodge in Loughton

Project

Travelodge, Loughton - Barnes Construction

Designed Scaffolding on an Enclosed Site

The construction of the new 100-room Travelodge in Loughton is a key component of a major mixed-use redevelopment. Working under Barnes Construction, our scope involved providing a full-envelope access solution for this standalone hotel, which features Travelodge’s "new premium design."

Enclosed Site Dynamics: Situated within a wider mixed-use scheme including office and self-storage space, the site was tightly "landlocked." We provided a bespoke designed scaffold that maximized vertical reach while maintaining a minimal footprint to avoid interfering with concurrent works on the neighboring Higgins Group plots.
Structural Support: The scaffold was engineered to support the installation of premium exterior finishes and heavy-duty glazing, essential for the brand’s upgraded 2026 design standards.

Tight Site & Operational Coordination

Building a modern hotel just off the M11 and near the Epping Forest Shopping Park presented significant logistical constraints.

Tight Site with Multiple Constraints: The Langston Road site was a hive of activity. With self-storage and office construction happening in immediate proximity, our "lay-down" areas for scaffold equipment were extremely limited. Space management was a constant jigsaw puzzle.
Working Alongside Operational Logistics: Because the site is located just 8 minutes from Debden Underground Station and adjacent to a busy retail park, we had to manage deliveries through high-traffic corridors.
Integrated Mixed-Use Development: Unlike a standalone site, we were one part of a larger redevelopment machine. Our programme had to be perfectly synchronized with both the developer (Higgins Group) and the principal contractor (Barnes Construction) to ensure no bottlenecks occurred in the wider site's progress.

Design Collaboration & Logistical Intricacy

We delivered a seamless service by focusing on technical integration and precision scheduling.

Design Collaboration: From day one, we engaged in deep design collaboration with Barnes Construction. By aligning our scaffold drawings with the hotel's specific structural frame, we were able to accommodate the intricacies of the building's geometry, ensuring clear access for the "premium design" elements without the need for constant modifications.
Accurate Scheduled Deliveries: To mitigate the "tight site" challenge, we implemented a rigorous delivery and strike schedule. Materials were brought to the Loughton site in precise, phased intervals, ensuring we never over-congested the limited footprint of the Langston Road redevelopment.
Adaptability for Modern Construction: Travelodge’s new design requires specific technical interfaces for energy-efficient cladding and window systems. Our team’s competence in managing these intricacies ensured that the scaffold remained a facilitator of progress, allowing the build to proceed toward its "end of next year" opening target without delay.

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My first opinion of KAS Scaffolding when they arrived onsite was how professional they looked all in the same branded uniform & smart which isn’t something you see to much with other scaffold companies.

All Lorries Branded & looking smart.

KAS Health & Safety approach has been excellent, right from Senior Management to the scaffolders out onsite.
They even set up a portal which we can access for any documents needed.

The KAS way of clipping all scaffold boards to all scaffold lifts was a real help especially when we have experienced bad weather.

The most important one for me was the standard of scaffolding they produced, there operatives are a credit to KAS.

Andrew Shutt

Senior Site Manager

KAS have always provided a prompt service with competitive costs. In addition, advising on savings and value engineering.

Always reassuring to have KAS within the Project Team.

An early engagement with them brings benefits of their expertise to offer the most appropriate solution to various façade finishes and a safe solution for working at height.

KAS can be relied upon during the construction phase to implement their high targets by way of attitude to Health & Safety, co-operation of the qualified work force and commitment to achieve programme dates.

Their pro-active use of web-based admin provides for timely issue & accessible documentation records.

Graeme Brown ICIOB

Project Manager

I had KAS Scaffolding on a project that consisted of 22no Apartments and a commercial unit.

Before, during and after scaffolding works KAS were always easy to work with.

Works were undertaken smoothly and efficiently with attention to detail i.e. clipping all Scaff boards, aesthetically pleasing scaffold, labour well presented with critical dates always met.

From remote link regarding Handovers, inspections, labour skill cards etc, to directors/C.M visiting site to accommodate various issues I have found KAS to be a good sub-contractor and would always recommend.

Edward O'Neill