Airbase Construction, North Weald Airfield , Epping

Aviation Infrastructure Support at EFDC Operation Hub

Project

Airbase Construction, North Weald, Epping

29 October 2026

Aviation Infrastructure Support at EFDC Operation Hub

KAS Scaffolding Ltd was appointed by Barnes Construction to deliver a specialised scaffolding package for the EFDC Operation Hub at North Weald Airport in Essex.

The 12-week programme required the design, supply, and erection of access solutions to support the construction of new aviation infrastructure, including a transport hangar and an adjacent office block.

The comprehensive scope encompassed external and internal masonry scaffolds, birdcage platforms for the office plant, and an external TG20 independent scaffold to provide roof access for a photovoltaic (PV) installation. Furthermore, a proprietary Layher system staircase was integrated to ensure safe, multi-level access for site personnel.

Airfield Environments and Strict Handover Protocols

Working within an active airfield environment like North Weald Airport presented unique logistical constraints, particularly regarding the construction of the transport hangar and adjacent facilities.

The scope demanded adaptable solutions, such as internal platforms within the hangar itself, which had to be carefully managed to support masonry work without disrupting the wider site programme. Additionally, the site operated under stringent health, safety, and quality control protocols; Barnes Construction mandated that all structures be strictly erected in a single operation without partial visits, requiring precise scheduling.

Any incomplete working platform required prominent safety signage, and full handover certificates had to be meticulously processed before any trade could access the scaffolds.

Airfield Environments and Strict Handover Protocols

TG20 Compliant Engineering and Methodical Execution

To navigate these structural and procedural demands, KAS Scaffolding engineered all access structures in strict accordance with TG20:21 regulations.

To support the external masonry works safely, the scaffolding was robustly tied following TG4 guidelines, whilst the roof perimeters were secured using 36 linear metres of proprietary self-weighted handrails. Continuous regulatory compliance and on-site safety were guaranteed by KAS Scaffolding implementing a mandatory 'Scafftag' system.

This involved rigorous weekly inspections carried out by their competent, CISRS-certified professionals, ensuring uninterrupted and secure access for all trades throughout the duration of the JCT 2016 Design and Build main contract.

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I would just like to say that the 4 Operatives on site striking the scaffold at Daniel house have been an absolute pleasure to work with ,they are all great lads, clean and tidy and got the scaffold down in great time.

Steve Whelan

Site Manager

KAS have always provided a prompt service with competitive costs. In addition, advising on savings and value engineering.

Always reassuring to have KAS within the Project Team.

An early engagement with them brings benefits of their expertise to offer the most appropriate solution to various façade finishes and a safe solution for working at height.

KAS can be relied upon during the construction phase to implement their high targets by way of attitude to Health & Safety, co-operation of the qualified work force and commitment to achieve programme dates.

Their pro-active use of web-based admin provides for timely issue & accessible documentation records.

Graeme Brown ICIOB

Project Manager

I had KAS Scaffolding on a project that consisted of 22no Apartments and a commercial unit.

Before, during and after scaffolding works KAS were always easy to work with.

Works were undertaken smoothly and efficiently with attention to detail i.e. clipping all Scaff boards, aesthetically pleasing scaffold, labour well presented with critical dates always met.

From remote link regarding Handovers, inspections, labour skill cards etc, to directors/C.M visiting site to accommodate various issues I have found KAS to be a good sub-contractor and would always recommend.

Edward O'Neill